Coal mining presents a number of explicit hazards, going from breakdown and flooding to hazardous blasts. Dust made by coal handling plants and mining exercises presents a peril on the grounds that its inescapable nature makes a number of breathing related issues for individuals, just as support and maintenance issues for machinery. Dust too makes a possibly hazardous climate. Consistently, an inadmissible number of individuals are harmed or killed in underground coal mining mishaps or on the other hand endure long haul medical problems as a result of openness to coal dust.

Why is coal dust so dangerous? 
Coal dust is both a wellbeing and security issue. The high centralization of coal dust created in either open-pit, plants handling coal or underground coal mineshafts can lead not exclusively to the death of excavators experiencing pneumoconiosis yet in addition to coal dust blasts and even gas blasts, which can bring about significant individual injury and financial misfortune. It is a health guideline that the laborer doesn’t inhale at the mine containing respirable dust surpassing a normal focus of 3 milligrams for every cubic meter air for coal dust.

Coal dust particles are created from the various creation measures including drill and blast, shearing or stacking, mining, coal accumulating, transportation, preparing and usage. There is likewise coal dust produced from transport which is driven by impact and falling of coal at subsurface exchange points and through ventilation airflow in the coal mineshaft and the normal breeze from the open air climate. The level of coal transformation shifts in various mining territories which influences its wetness. We currently tackle what should be perceived about coal itself to accomplish viable dust suppression. The actual science qualities of coal change with various transformative phases of coal which affects wetness. Artificially, the benzene rings, sweet-smelling hydrocarbons with benzene rings, aliphatic hydrocarbons with methyl and methylene are hydrophobic. Oxygen containing useful gatherings addressed by hydroxyl and carboxyl gatherings and silicates and carbonate minerals are hydrophilic. The science of coal face is then administered by the essential hydrophobic locales combined with optional hydrophilic destinations.

The advantages of utilizing dust suppression in coal handling plants:

• Lessens respirable dust by 80%+ 

• Lessens visual dust 

• Limits water utilization 

• Limits transport slippage 

• Disposes of inordinate dampness content in material 

• Lessens chute blockages 

• Improves housekeeping guidelines 

• Expands safe work territories during activity

This “one-stop” dust management conveys the most operationally strong and practical arrangements across your whole plant area. 

Our suppression solutions can be utilized in a wide scope of uses like development, Quarries, Mills, semi-lasting streets, impermanent streets, underground work zones, uncovered territories etc.

Synergy Spray Systems can help in giving best solutions for dust suppression for coal mining sites and dust extraction system for coal handling plants. We offer integrated solutions for coal mines including Haul road dust suppression, Dry fog system for wagon tippler and Conveyors, Transfer point dust suppression technolgies for our customers.


Will it work alongside dust collection systems?

Yes it can be used

Is compressed air required for this system?

Pressure of around 50 bar and above is required for effectiveness and longer coverage

Can it be used on conveyor belts?

Yes we can arrange smaller attachment in the dust exchange areas of conveyors

Can we use RO water?

Yes as RO water is purified, it can be used

How many nozzles will be used?

Based on the coverage area, the total number of nozzles will be allotted

Will the water consumption be excessive?

Water consumption will be very less, approximately 35-60 ml per nozzle
Tags: Coal dust control methods | Dust suppression for coal handling plants | Dust suppression system
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